Process Flow Diagram

Use this template to document production process flow for [automotive part or assembly].

Template Metadata

Process Scope

Identify part family, plant, line, customer program, start point, end point, and included operations.

Notes

[Add context, assumptions, exceptions, evidence links, screenshots, calculations, or reviewer comments.]

Flow Symbols

Define symbols or labels for operation, inspection, move, storage, rework, and outsourced process steps.

Notes

[Add context, assumptions, exceptions, evidence links, screenshots, calculations, or reviewer comments.]

Operation Sequence

List each process step with operation number, equipment, input, output, and responsible function.

Notes

[Add context, assumptions, exceptions, evidence links, screenshots, calculations, or reviewer comments.]

Inputs and Outputs

Describe key materials, purchased components, WIP, finished goods, and traceability data.

Notes

[Add context, assumptions, exceptions, evidence links, screenshots, calculations, or reviewer comments.]

Inspection and Hold Points

Identify inspection gates, containment areas, rework loops, and quality approval points.

Notes

[Add context, assumptions, exceptions, evidence links, screenshots, calculations, or reviewer comments.]

Linked Documents

Reference PFMEA, control plan, work instructions, packaging standard, and layout inspection plan.

Notes

[Add context, assumptions, exceptions, evidence links, screenshots, calculations, or reviewer comments.]

Change Notes

Record revisions, customer approvals, and launch-related changes. Use a table or simple text flow that can map directly to PFMEA and control plan operations.

Notes

[Add context, assumptions, exceptions, evidence links, screenshots, calculations, or reviewer comments.]

Review and Signoff

Document review conclusions, approvals, unresolved items, and next review date.